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Elements and Performance Criteria

  1. Prepare for trial batch mixing
  2. Mix trial batch for evaluation
  3. Evaluate properties of the mixture by inspection and standard test methods
  4. Clean equipment and dispose of materials
  5. Maintain records
  6. Maintain a safe work environment

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Standards, codes, procedures and/or workplace requirements

Standards, codes, procedures and/or workplace requirements include the latest version of one or more of:

Australian and international standards covering the requirements for the competence of testing and calibration laboratories, laboratory safety, quality management and environmental management, sampling of materials and international system of units (SI)

national work health and safety (WHS) standards and codes of practice, national environmental protection measures, and national measurement regulations and guidelines

specific codes, guidelines and procedures, such as National Association of Testing Authorities (NATA) accreditation requirements and principles of good laboratory practice (GLP)

workplace documents, such as standard operating procedures (SOPs); quality and equipment manuals; calibration and maintenance schedules; material safety data sheets (MSDS); safety procedures; material, production and product/formulation specifications; production and laboratory schedules; workplace recording and reporting procedures; waste minimisation and safe disposal procedures; and maps and site plans

sampling procedures for specific samples, sites and clients (labelling, preparation, storage, transport and disposal) and standard test methods

Safety procedures

Safety procedures include, but are not limited to, one or more of:

ensuring access to service shut-off points

recognising hazard warning and safety signs, barriers, service isolation tags, traffic control and flashing lights, and lockout and tag out procedures

using PPE

handling, labelling and storing hazardous material and equipment in accordance with labels, MSDS, manufacturer instructions, and workplace procedures and regulations

following established manual handling procedures

regular cleaning and/or decontamination of equipment and work area

use of machinery guards

identifying and reporting operating problems or equipment malfunctions

WHS and environmental management requirements

WHS and environmental management requirements include:

· complying with WHS and environmental management requirements at all times, which may be imposed through state/territory or federal legislation. These requirements must not be compromised at any time

· applying standard precautions relating to the potentially hazardous nature of samples

· accessing and applying current industry understanding of infection control issued by the National Health and Medical Research Council (NHMRC) and State and Territory Departments of Health, where relevant


Performance Evidence

Evidence of competence in this unit must satisfy all of the requirements of the elements and performance criteria, and include demonstration of:

preparing and evaluating at least three (3) different trial batches of materials

performing operations in accordance with laboratory and/or workplace procedures, and appropriate legislative requirements

accurately measuring, calculating and recording batch quantities, concentrations and other relevant parameters

performing simple calculations, including:

proportion, ratio and percentage for batch quantities

concentrations

other relevant parameters

performing representative sampling of trial batches

evaluating properties of batch mixtures by inspection and standard test methods

safely setting up, operating and maintaining tools and equipment in accordance with workplace procedures

safely handling, transporting and storing materials in accordance with workplace procedures

recognising and reporting problems and atypical situations to relevant personnel.


Knowledge Evidence

Must provide evidence that demonstrates knowledge of:

concepts of metrology, including:

all measurements are estimates

measurements belong to a population of measurements of the measured parameters

precision, accuracy and significant figures

sources of error, uncertainty and repeatability

traceability

international system of units (SI)

nature of batch materials and products used in job role

properties of mixing materials and how they affect the properties of the final product

principles and importance of representative sampling

principles of the standard test methods and specifications used for evaluating batch materials in job role

typical problems, including:

not following standard operating procedures (SOPs)

measurement errors

calculation errors

materials of unreliable quality

insufficient mixing

poor sampling procedures

equipment breakdown and breakage

workplace traceability requirements

relevant hazards, work health and safety (WHS) and environment requirements.